(1)Pressure installation
Pressure installation usually uses press, and can also use nuts and bolts. Last resort can be installed using hand hammers, lightly, steady, accurately, and to avoid the severe impact.
(2)Thermal sets installation
Make the bearing expansion after oil heating, and then installed in the shaft, thermal sets installation can avoid unnecessary external force, complete the installation in a short time
Notes of heating
1) The general heating should not exceed 100 ° C, heat thoroughly.
2) Does not allow bearings contact the bottom of tank.
Thermal sets installation can also use induction heating device to heat bearings, make the bearing expansion, then installed in the shaft.
2.3 Notes of use
Compared with general mechanical parts, the rolling bearings have high precision, so they must be used carefully accordingly.
1) Keep the bearings and the surrounding clean
2) Installation carefully
If there is a strong blow to the bearings because of careless use, bearing will have scars, indentation, fracture and other injuries.
3) Use right tools
4) Pay attention to the anti-rust of the bearings
Avoid the use in moist places; avoid direct contact, people need wearing gloves.
5) The people who make the installation should be familiar with the bearings
6) Make the bearing operating norms or installation process.
·Storage of bearings
Cleaning of bearings and peripheral places
Inspection of the installation location size and the processing quality
Installation
Inspection after the installation
Demolition operationsrations
Maintenance (regular checks)
Lubricant added
3 Bearing Lubrication
3.1 The purpose and manner of lubrication
For bearings, lubrication is an important issue for their performance. Whether Lubricant or lubrication manner is appropriate will greatly affect the life of bearings.
The role of lubrication as follows:
Lubricate bearings parts, reduce friction and wear
Take away the bearings internal heat produced by friction or other reasons,
Make the rolling bearings contact surface regularly form appropriate oil film to extend the fatigue life of bearings
Anti-rust and dust of bearing
Bearing lubrication methods can be broadly divided into grease lubrication and oil lubrication, its general comparison shown in the following table
Grease lubrication compare with the oil lubrication
|
Items
|
Grease
|
Oil
|
|
Sealing device
|
Simple
|
More
complex, should pay attention to the maintenance
|
|
Lubrication performance
|
Good
|
Excellent
|
|
Speed
|
Low speed – moderate speed
|
Can also be used for high-speed
|
|
Lubricant replacement
|
More complex
|
Simple
|
|
Lubricant life
|
Shorter
|
Long
|
|
Cooling effect
|
No
|
Good (need circular)
|
|
Filter impurities
|
Difficult
|
Easy
|
3.2 Grease lubrication
Grease lubrication can last a long time without adding grease, and its seal set structure is relatively simple, so it is widely used.
Grease lubrication has the style of pre-filling grease in sealed-bearing, and the style of filling appropriate grease in the internal shell, supplementing or replacing grease from time to time
In addition, for the machines of which there are several mechanical bearings need lubrication, also use the way of centralized lubrication to connect lubrication places by pipelines.
1)The filling of grease
Grease filling amounts vary according to the structure and volume, generally 1/3 to 1/2 of capacity is suitable.
When excessive loading, the grease will be metamorphic because of mixing, aging and softened, and should pay attentation to.
But for low-speed bearings, in order to prevent foreign body penetrating, sometimes fill to the 2/3 to 1of the volume
2)Supplementary and replacement of the grease
The replacement and added of the grease are closely related with the lubrication methods, no matter we chose what way , we must use clean lubricating grease, and pay attentation to avoid the intrusion of external foreign body.
The grease should be added to with the same brand.
When adding grease, it is particularly important to ensure that the new grease into the internal bearing.
3.3 Oil lubrication
Oil lubrication apply to a certain degree of resistance and high temperature, and it can also reduce vibration and noise reducing effective, mostly for fat lubrication NA occasions.
Lubricating oil can be divided into:
1) oil bath lubrication
2) oil drop Lubrication
3) splash lubrication
4) cycle lubrication
5) Spray lubrication
6) Oil Mist Lubrication
7) lubricating oil and gas
|
COUNTRY
|
CRITERION
|
GRADE
|
|
CHINA
|
GB307
|
0(G)
|
6(E)
|
5(D)
|
4(C)
|
2(B)
|
|
ISO
|
ISO492
|
0
|
6
|
5
|
4
|
2
|
|
GERMANY
|
DIN 620/2
|
P0
|
P6
|
P5
|
P4
|
P2
|
|
USA
|
ANSI B3.14
|
ABEC1
|
ABEC3
|
ABEC5
|
ABEC7
|
ABEC9
|
|
JAPAN
|
JISB5141
|
0级
6X级
|
6级
|
5级
|
4级
|
2级
|
CLEARANCE
Bearing clearance means the value of displacement of the unfixed ring when it moves against the fixed ring in radial or axial direction before the bearing is mounted on a shaft or in a housing. According to the movement direction, it falls into radial clearance and axial clearance.
Radial Internal Clearance of slew ring bearing
Radial internal clearance of 4 Point contact ball bearing Unit:μm
|
DWP mm
|
Class-0
|
Class-6
|
Class-5
|
|
Over
|
To
|
min
|
max
|
min
|
max
|
min
|
max
|
|
250
450
710
1120
1800
2800
|
450
710
1120
1800
2800
4500
|
70
100
120
150
200
260
|
170
220
280
350
440
540
|
50
70
100
100
150
200
|
130
170
220
260
350
440
|
30
40
50
60
80
100
|
90
120
150
180
240
300
|
Radial Internal Clearance of Double-axial ball bearing Unit:μm
|
DWP mm
|
Class-0
|
Class-6
|
Class-5
|
|
Over
|
To
|
min
|
max
|
min
|
max
|
min
|
max
|
|
250
450
710
1120
1800
2800
|
450
710
1120
1800
2800
4500
|
25
30
40
40
60
80
|
130
170
220
260
350
440
|
25
30
40
40
60
80
|
90
120
150
180
240
300
|
25
30
40
40
60
80
|
70
90
120
140
180
240
|
Radial Internal Clearance of Cross-roller bearing Unit:μm
|
DWP mm
|
Class-0
|
Class-6
|
Class-5
|
|
Over
|
To
|
min
|
max
|
min
|
max
|
min
|
max | |